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HRC 55 Degree Carbide Ball Nose End Mill High Gloss End Mill Cutter

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HRC 55 Degree Carbide Ball Nose End Mill High Gloss End Mill Cutter

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Brand Name :	BWIN
Model Number :	*R4.516d860L**
Price :	Negotiable
Payment Terms :	T/T, Western Union
Supply Ability :	1-10000pcs 7days
Delivery Time :	7 work days

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HRC 55 Degree Carbide Ball Nose End Mill High Gloss End Mill Cutter

2 Flutes HRC 55 Degree High Gloss Aluminum Carbide Ball Nose End Mill Milling Cutter R4.5

Characteristic:

Selected alloys
Wear resistant and durable
Sharp and durable
Smooth cutting
High production efficiency
Good chip removal performance

Description:

Cemented carbide raw materials, carbide grains between 0.2-10UM, have the characteristics of high heat resistance, high hardness and high wear resistance; Adding nano particles to the surface coating can reduce the friction coefficient, make the tool more wear-resistant and prolong its service life; Cemented carbide raw materials, carbide grains between 0.2-10UM, have the characteristics of high heat resistance, high hardness and high wear resistance; Adding nano particles to the surface coating can reduce the friction coefficient, make the tool more wear-resistant and prolong its service life; The universal round handle chamfer design has good robustness, enhancing the shock resistance and cutting speed of the milling cutter.

Milling Parameters:

HRC45 Carbide End Mill				Tool length		fz&v
				Short		1
				Long1		0.9
				Overlength		0.8
				Speciality		0.6
Type			Material	Strength N/mm² Hardness HRC	Cooling



					Air	Dry cutting	Lubricating fluid
P	PI	P1.1	Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel	<700	√	√	√
	PI	P1.2	quenched and tempered steel	<1200	√	√	√
	P2	P2.1	Alloyed nitrided steel, carburized steel and quenched and tempered steel	<900	√	√	√
	P2	P2.2	Tool steel, bearing steel, spring steel and high-speed steel	<1400	√		√
	P3	P3.1	Tool steel, bearing steel, spring steel and high-speed steel	<900	√	√	√
	P3	P3.2	Tool steel, bearing steel, spring steel and high-speed steel	<1500	√		√
M	M1	M1.1	austenitic stainless steel	＜700	√		√
	M1	M1.2	Ferritic/austenitic (bicrystal) stainless steel	＜1000			√
	M2	M2.1	Austenitic stainless cast steel	＜700	√		√
	M3	M3.1	Ferritic/austenitic (bicrystal) stainless cast steel	＜1000			√
K	K1	K1.1	Flake graphite cast iron (gray cast iron), GJL	＜300	√	√	√
	K2	K2.1	Ductile iron, GJS	＜500	√	√	√
		K2.2	Ductile iron, GJS	500-800	√	√	√
		K2.3	Ductile iron, GJS	＞800	√	√	√
	K3	K3.1	Vermicular graphite cast iron, GJV; Malleable cast iron, GJM	＜500	√	√	√
	K3	K3.2	Vermicular graphite cast iron, GJV; Malleable cast iron, GJM	＞500	√	√	√

Slotting
Vc (m/min)	fz(mm/tooth)
	Diameter
	2	4	6	8	10	12	14	16	18	20
112	0.01	0.018	0.026	0.034	0.041	0.048	0.054	0.06	0.065	0.069
92	0.01	0.017	0.025	0.032	0.038	0.045	0.0505	0.056	0.061	0.065
100	0.01	0.018	0.026	0.034	0.041	0.048	0.054	0.06	0.065	0.069
72	0.009	0.015	0.022	0.028	0.034	0.04	0.045	0.05	0.054	0.058
64	0.01	0.018	0.025	0.032	0.039	0.045	0.051	0.057	0.062	0.066
56	0.009	0.016	0.023	0.029	0.036	0.041	0.0465	0.052	0.056	0.06
44	0.007	0.012	0.018	0.023	0.027	0.032	0.036	0.04	0.043	0.046
68	0.01	0.018	0.025	0.033	0.04	0.046	0.052	0.058	0.063	0.067
44	0.005	0.009	0.012	0.016	0.019	0.022	0.025	0.028	0.030	0.032
32	0.006	0.011	0.015	0.02	0.024	0.028	0.0315	0.035	0.0375	0.04
28	0.005	0.009	0.013	0.016	0.02	0.023	0.031	0.039	0.036	0.033
32	0.007	0.012	0.017	0.021	0.026	0.03	0.034	0.038	0.041	0.044
32	0.005	0.009	0.013	0.017	0.021	0.024	0.027	0.03	0.0325	0.035
120	0.017	0.031	0.044	0.056	0.068	0.08	0.09	0.1	0.05575	0.0115
112	0.015	0.026	0.037	0.048	0.058	0.068	0.0765	0.085	0.0915	0.098
92	0.012	0.022	0.031	0.039	0.048	0.056	0.063	0.07	0.0755	0.081
52	0.007	0.012	0.018	0.023	0.027	0.032	0.036	0.04	0.043	0.046
80	0.012	0.022	0.031	0.039	0.048	0.056	0.063	0.07	0.0755	0.081
76	0.01	0.018	0.026	0.034	0.041	0.048	0.054	0.06	0.0645	0.069

Roughing
Vc (m/min)	fz(mm/tooth)
	Diameter
	2	4	6	8	10	12	14	16	18	20
228	0.018	0.031	0.045	0.057	0.070	0.081	0.091	0.101	0.110	0.118
208	0.017	0.029	0.042	0.054	0.065	0.071	0.083	0.095	0.103	0.11
184	0.018	0.031	0.045	0.057	0.070	0.081	0.091	0.101	0.110	0.118
144	0.015	0.026	0.037	0.048	0.058	0.068	0.077	0.085	0.092	0.098
132	0.017	0.03	0.042	0.054	0.066	0.077	0.087	0.096	0.104	0.112
112	0.015	0.027	0.039	0.05	0.060	0.07	0.079	0.088	0.095	0.102
92	0.012	0.021	0.03	0.038	0.046	0.054	0.061	0.068	0.073	0.078
140	0.017	0.03	0.043	0.055	0.067	0.078	0.088	0.098	0.106	0.114
92	0.008	0.015	0.021	0.027	0.032	0.038	0.043	0.047	0.051	0.055
60	0.011	0.018	0.026	0.033	0.041	0.047	0.053	0.059	0.064	0.069
56	0.009	0.015	0.022	0.028	0.034	0.039	0.044	0.049	0.053	0.057
68	0.011	0.02	0.028	0.036	0.044	0.051	0.0575	0.064	0.069	0.074
60	0.009	0.016	0.022	0.029	0.035	0.041	0.046	0.051	0.055	0.059
248	0.03	0.052	0.074	0.096	0.0116	0.135	0.152	0.169	0.1825	0.196
228	0.025	0.044	0.063	0.081	0.099	0.115	0.1295	0.144	0.155	0.166
184	0.021	0.037	0.052	0.067	0.081	0.095	0.1065	0.118	0.1275	0.137
104	0.012	0.021	0.03	0.038	0.046	0.054	0.061	0.068	0.073	0.078
164	0.021	0.037	0.052	0.067	0.081	0.095	0.1065	0.118	0.1275	0.137
156	0.018	0.031	0.045	0.057	0.07	0.081	0.091	0.101	0.1095	0.118

Finish
Vc (m/min)	fz(mm/tooth)
	Diameter
	2	4	6	8	10	12	14	16	18	20
332	0.028	0.05	0.07	0.091	0.11	0.128	0.144	0.16	0.173	0.186
272	0.026	0.046	0.066	0.085	0.103	0.12	0.135	0.15	0.162	0.173
304	0.028	0.05	0.07	0.091	0.11	0.128	0.144	0.16	0.173	0.186
212	0.023	0.041	0.059	0.076	0.092	0.107	0.121	0.134	0.145	0.155
196	0.027	0.047	0.067	0.086	0.104	0.122	0.137	0.152	0.165	0.177
168	0.024	0.043	0.061	0.079	0.095	0.111	0.125	0.139	0.150	0.161
136	0.019	0.033	0.047	0.06	0.073	0.085	0.096	0.107	0.116	0.124
204	0.027	0.048	0.068	0.088	0.106	0.124	0.140	0.155	0.168	0.18
136	0.013	0.023	0.033	0.042	0.051	0.06	0.068	0.075	0.081	0.087
92	0.016	0.029	0.041	0.053	0.064	0.075	0.0845	0.094	0.101	0.108
84	0.014	0.024	0.034	0.044	0.053	0.062	0.0695	0.077	0.0835	0.09
100	0.018	0.031	0.045	0.057	0.07	0.081	0.0915	0.102	0.11	0.118
92	0.014	0.025	0.035	0.045	0.055	0.064	0.072	0.08	0.0865	0.093
364	0.047	0.083	0.117	0.151	0.183	0.214	0.2405	0.267	0.149	0.031
332	0.04	0.07	0.1	0.128	0.156	0.182	0.2045	0.227	0.245	0.263
272	0.033	0.058	0.082	0.106	0.128	0.149	0.168	0.187	0.202	0.217
152	0.019	0.033	0.047	0.06	0.073	0.085	0.096	0.107	0.1155	0.124
240	0.033	0.058	0.082	0.106	0.128	0.149	0.168	0.187	0.202	0.217
228	0.028	0.05	0.07	0.091	0.011	0.128	0.144	0.16	0.173	0.186

Note:

If the following carbide end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.

Specification	Flute Dia(D)	Flute Length (C)	Shank Dia(D)	Overall Length(L)
Φ410d4*50L	4	10	4	50
Φ513d5*50L	5	13	5	50
Φ615d6*50L	6	15	6	50
Φ820d8*60L	8	20	8	60
Φ1025d10*75L	10	25	10	75
Φ1230d12*75L	12	30	12	75
Φ835d8*100L	8	35	8	100
Φ1040d10*100L	10	40	10	100
Φ1245d12*100L	12	45	12	100
Φ1445d14*100L	14	45	14	100
Φ1645d16*100L	16	45	16	100
Φ1845d18*100L	18	45	18	100
Φ2045d20*100L	20	45	20	100

Instructions:

1. Before using the carbide end mill, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.

2. The shorter the carbide e extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.

3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.

4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide end mill.

5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.

Applications:

Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and sO on. General-purpose operation slotting, rilling, profiling.

HRC 55 Degree Carbide Ball Nose End Mill High Gloss End Mill Cutter

FAQ

Q1: The surface of the workpiece is glossy, but the concavity and convexity are large

resolvent:

(1) Reduce the feed.

(2) The low number of cutting edges changes the high number of cutting edges to improve the surface fineness.

Q2: The chip is short and thin, but there are sticky chips

resolvent:

(1) Increase cutting speed.

(2) Change to wet type (using cutting fluid), and use it with vortex tube gun to reduce the tool temperature and avoid overheating.

(3) Perform minor rounding and passivation treatment.

(4) Change from up milling to down milling.

(5) Increase the feed rate or the cutting allowance.

Q3: There are transverse cuts

resolvent:

(1) Perform minor rounding and passivation treatment.

(2) Use water-insoluble cutting fluid.

(3) Change from forward milling to reverse milling.

Q4:The finishing size is too small

resolvent:

(1) Change from up milling to down milling.

(2) Reduce the cutting allowance.

(3) Replace the chuck or spring collet.

(4) Reduce the cutting depth of the end mill.

(5) Increase cutting speed.

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